Solutions
Practical technology for the plant floor — not another system to replace
Every StitchProof solution works alongside your existing ERP, MES and machine data. We start small, prove value on your real production data, and scale what works.
AI & Predictive Analytics
See problems before they cost you money
Targeted, high-ROI applications of artificial intelligence — trained on textile manufacturing, not generic data.
Fabric Defect Detection
Real-time computer-vision identification and classification of defects — colour variations, stitching errors, holes, seams and fabric irregularities — during production. Instant alerts enable immediate corrective action, significantly reducing waste and rework.
Predictive Maintenance & Risk Scoring
Machine-learning models analyse sensor data, maintenance records and operating parameters to flag equipment at risk of failure — so your team intervenes before breakdown, reducing downtime and extending machine life.
Production & Demand Forecasting
ML-driven forecasting aligns manufacturing capacity with market demand — reducing inventory carrying costs and minimising stockouts or overproduction.
Industry 4.0 Execution
Bring live data to the people who act on it
Industry 4.0 is not about buying machines — it's about connecting the ones you have.
Digital KPI Boards
Real-time, plant-floor displays replace manual whiteboards with live performance data — driving transparency and accountability on every line, every shift.
OEE Monitoring
Continuous tracking of Overall Equipment Effectiveness — availability, performance and quality — across lines and machines, surfacing productivity losses as they occur.
ERP & IoT Integration
We connect shop-floor data sources and IoT sensors to your existing ERP and business systems — ensuring data consistency and extending the value of the IT you already own.
Operational Intelligence & Accountability
From data to daily discipline
Numbers only create improvement when the right people own them at the right rhythm.
Real-Time KPI & Loss Tracking
Live visibility into production output, efficiency, quality metrics, defect rates, downtime, machine utilisation and availability/performance/quality losses.
Shift-Level Accountability
Granular shift-by-shift dashboards covering production, downtime, rejects, efficiency and operator performance — creating clear ownership at supervisor level.
Management Review Cadence
Structured daily, weekly and monthly review rhythms with executive dashboards — keeping leadership aligned on trends, root causes and improvement priorities.
Manufacturing Consulting
Operational excellence, applied hands-on
Technology works best on a well-run floor. Our consultants bring proven methodologies directly into your operation.
Lean Manufacturing
Waste identification and elimination, value stream mapping, and flow optimisation across your production process.
Total Productive Maintenance (TPM)
Maximising equipment effectiveness through proactive maintenance and operator engagement.
Kaizen
Structured continuous-improvement programmes that engage frontline employees in driving incremental, compounding gains.
5S
Systematic workplace organisation and standardisation — the foundation of a disciplined, data-ready factory.
Not sure where to start? Start small.
Every engagement begins with a fast, low-risk MVP on your real plant-floor data — a dashboard, a portal, or an AI proof-of-concept — so you see value before any larger commitment.
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